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ToughONE™: Revolutionizing PolyJet 3D Printing with Stratasys’ Ultra-Strong Material

For years, Stratasys’ PolyJet technology has set the standard in 3D printing for visual prototyping, offering high-fidelity color models and ultra-fine details. However, its materials’ inherent fragility often limited their usability in functional testing and practical applications.

On June 10th, Stratasys introduced ToughONE™, a groundbreaking material that combines the visual appeal of inkjet technology with the necessary mechanical strength for functional prototyping and final part production. This innovation could signify a new era where engineers and designers no longer must choose between aesthetics and performance.

Advancements with ToughONE™

PolyJet technology allows layers of photopolymer resin droplets to be jetted onto a build surface and cured with UV light, renowned for its precision and ability to produce detailed color visualizations. Historically, when components needed to be tested under stress, other more robust technologies were employed, which increased lead times and costs. ToughONE™ addresses these issues by providing high impact resistance, wear resistance, and toughness, while maintaining excellent surface finish, accuracy, and dimensional stability under load. This means designers can now transition seamlessly from aesthetic prototypes to functional prototypes using the same machine.

Tailored for the J8 Series

ToughONE™ is designed exclusively for the J8 series, which includes models like the J850™ Prime, J850™ Pro, and J826™. These systems feature large print volumes and offer Pantone® color matching, alongside advanced features like Voxel Print™. This material presents a compelling reason for users of the J3 or J5 series to consider upgrading, while new users might find it an opportunity to streamline their workflows onto a single platform, reducing the need for multiple machines and complex post-processing.

Broad Applications of ToughONE™

Integrating well with PolyJet’s multi-material philosophy, ToughONE™ allows users to print prototypes with areas exhibiting varied mechanical properties, such as flexible hinges and rigid sections within the same component. Its versatility spans multiple sectors, including industrial design, consumer electronics, the medical field, automotive industry, and packaging.

The introduction of ToughONE™ is more than just a material update; it signifies a strategic shift in the capabilities of PolyJet technology, evolving from a tool for visualization to a full-fledged product development solution. Stratasys aims to enhance organizational innovation by providing a comprehensive platform that accelerates design cycles, reduces prototyping costs, and fosters the ability to produce critical components with confidence.

Learn more about ToughONE™ and the J8 series here.