{"id":260,"date":"2024-09-26T00:17:16","date_gmt":"2024-09-26T00:17:16","guid":{"rendered":"https:\/\/3dprintingservices.com\/blog\/vallourec-pioneers-waam-technology-for-high-performance-components-in-oil-and-gas-sector\/"},"modified":"2024-09-26T00:17:16","modified_gmt":"2024-09-26T00:17:16","slug":"vallourec-pioneers-waam-technology-for-high-performance-components-in-oil-and-gas-sector","status":"publish","type":"post","link":"https:\/\/3dprintingservices.com\/blog\/vallourec-pioneers-waam-technology-for-high-performance-components-in-oil-and-gas-sector\/","title":{"rendered":"Vallourec Pioneers WAAM Technology for High-Performance Components in Oil and Gas Sector"},"content":{"rendered":"<p><p>On September 25, 2024, Vallourec, a prominent French manufacturer specializing in tubes, demonstrated a significant advancement in manufacturing technologies by successfully employing wire arc additive manufacturing (WAAM) to produce a downhole component that adheres to the strict American Petroleum Institute standards. This development indicates a significant shift towards the adoption of 3D printing technologies in the oil and gas sector.<\/p>\n<\/p>\n<p><p>Vallourec, which boasts a revenue of $3.4 billion and a global workforce of 17,000, is renowned for its seamless steel tubes across industries, including energy and automotive. Olivier Tartar, Vallourec\u2019s Head of Additive Manufacturing, shared on <a href=\"https:\/\/www.linkedin.com\" rel=\"nofollow noopener\" target=\"_blank\">LinkedIn<\/a> that their latest success involves the production of a downhole component using WAAM that meets the rigorous API 5C5:2017 CAL-IV standards for tubing and casing connections.<\/p>\n<\/p>\n<p><p>Although the oil and gas industry initially showed reservations about WAAM, the technology is now recognized for its efficiency and cost-effective benefits, especially in the energy sector. Vallourec\u2019s efforts to enhance this technology include the integration of robotic arms and ultrasonic testing in their production cells, which permits the creation of substantial parts measuring up to 2 meters in height and 1 meter in diameter\u2014dimensions crucial for industries requiring speedy and high-quality production outputs.<\/p>\n<\/p>\n<p><p>WAAM technology has seen varying levels of acceptance and implementation over time. Initially popular, its application decreased because of issues such as post-processing and limited control capabilities. Vallourec, however, has improved the technology by incorporating robotic solutions and sophisticated inspection methods, allowing for the production of superior parts.<\/p>\n<p>Vallourec has notably created a lifting plug for a Timor Sea oil platform, designed to bear a load of 100 tons. This component was produced more quickly and cost-effectively than its traditional forged counterpart, highlighting WAAM&#8217;s ability to meet pressing demands in fields like oil and gas exploration and production by reducing operational downtime.<\/p>\n<p>Another significant achievement for Vallourec was the development of a WAAM-printed downhole component that met the stringent requirements of the API 5C5:2017 CAL-IV standard. This standard confirms that tubing and casing connections can withstand the intense pressure and temperature conditions found in oil and gas environments. The component tested was a 9 5\/8\u201d cross-over tube, which underwent rigorous testing under extreme tension, compression, and internal and external pressures reaching 1,000 bars and 600 bars, respectively.<\/p>\n<p>Olivier Tartar has pointed out that this component\u2019s success is proof of WAAM&#8217;s ability to compete with traditional manufacturing methods like casting and forging. Vallourec&#8217;s continuous enhancements to the technology suggest its growing potential for broader adoption in essential industries.<\/p>\n<\/p>\n<p><p>Source: <a href=\"https:\/\/3dprint.com\/313061\/vallourec-3d-prints-waam-downhole-part-to-american-petroleum-institute-standards\/\" rel=\"nofollow noopener\" target=\"_blank\">3dprint.com<\/a><\/p>\n<\/p>\n<p><p>The partnership between A$AP Rocky and PUMA remains strong with the introduction of the A$AP Rocky x PUMA Mostro 3D \u201cRed,\u201d which offers a refreshed perspective on the&#8230;<\/p>\n<\/p>\n<p><p>An innovative team from the University of Waterloo is leading the way in the creation of synthetic bone, presenting significant advancements and potential applications in&#8230;<\/p>\n<\/p>\n<p><p>With ongoing technological advancements, the role of artificial intelligence (AI) is becoming increasingly significant in fields such as academic writing and 3D printing, revolutionizing traditional creative processes&#8230;<\/p>\n<\/p>\n<p><p>UK-based Rapid Fusion has introduced Apollo, an innovative large-format additive manufacturing technology. Designed to cater to industries such as automotive, aerospace, and furniture&#8230; read more \u00bb<\/p>\n<\/p>\n<p><p>Renowned artist and designer Zulu Kuki has teamed up with Balena, a leader in material science, to unveil a sustainable and customizable 3D-printed&#8230; read more \u00bb<\/p>\n<\/p>\n<p><p>Researchers from the University of Wolverhampton, in collaboration with UK Astronomy Technology Centre (UK ATC) and Diamond Light Source (DLS), have undertaken a&#8230; read more \u00bb<\/p>\n<\/p>\n<p><p>The combination of AI and 3D printing is transforming how creative projects are approached, particularly in design fields. By integrating automated systems, these&#8230; read more \u00bb<\/p>\n<\/p>\n<p><p>MIT engineers are exploring the potential of 3D-printed glass bricks for sustainable construction. Inspired by the concept of circular construction, these innovative glass&#8230; <a href=\"#\" rel=\"nofollow noopener\" target=\"_blank\">read more &raquo;<\/a><\/p>\n<p>The QIDI Plus4 3D Printer is a consumer-grade, large-format 3D printer equipped with second-generation active chamber heating.<\/p>\n<p>Amerimix, a division of Oldcastle APG, a CRH Company, has announced the successful use of its 3D Printing Mortar Mix in the construction&#8230; <a href=\"#\" rel=\"nofollow noopener\" target=\"_blank\">read more &raquo;<\/a><\/p><\/p>\n","protected":false},"excerpt":{"rendered":"<p>On September 25, 2024, Vallourec, a prominent French manufacturer specializing in tubes, demonstrated a significant advancement in manufacturing technologies by successfully employing wire arc additive manufacturing (WAAM) to produce a downhole component that adheres to the strict American Petroleum Institute standards. This development indicates a significant shift towards the adoption of 3D printing technologies in [&hellip;]<\/p>\n","protected":false},"author":0,"featured_media":261,"comment_status":"","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[11,5],"tags":[],"class_list":["post-260","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-3d-printing-metal","category-news"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.0 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Vallourec Pioneers WAAM Technology for High-Performance Components in Oil and Gas Sector - 3D Printing Services Blog and Updates | 3D Print Prototypes<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/3dprintingservices.com\/blog\/vallourec-pioneers-waam-technology-for-high-performance-components-in-oil-and-gas-sector\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Vallourec Pioneers WAAM Technology for High-Performance Components in Oil and Gas Sector - 3D Printing Services Blog and Updates | 3D Print Prototypes\" \/>\n<meta property=\"og:description\" content=\"On September 25, 2024, Vallourec, a prominent French manufacturer specializing in tubes, demonstrated a significant advancement in manufacturing technologies by successfully employing wire arc additive manufacturing (WAAM) to produce a downhole component that adheres to the strict American Petroleum Institute standards. 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