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Revolutionary 3D Printing: Jersey Shore Doctors Replace Crumbling Skull Part in Brick Man’s Surgery

Greg Morrison, a 63-year-old electrical engineer and Navy veteran from Brick, recently underwent a groundbreaking procedure at Jersey Shore University Medical Center to replace a deteriorating section of his skull using a 3D printer. After facing three brain surgeries — which involved treating a brain bleed and removing a tumor — Morrison learned that a significant part of his skull was collapsing and needed replacement.

When his neurosurgeon, Dr. Nitesh Patel, suggested using a 3D-printed implant, Morrison was thrilled. He described his reaction: “Oh yeah — this is absolutely awesome.” The surgery took place in November after a two-year medical ordeal, and he is now recovered and back at work. To commemorate his journey, Morrison received a life-sized model of his skull from his medical team, complete with an exact replica of the 3D implant.

The issue with his health started as a severe headache that led to the discovery of a brain bleed, likely caused by medication for AFib. Two surgeries were needed to rectify the bleed, and a third surgery was necessary to remove a tumor. Following these operations, Morrison’s skull began to collapse due to a lack of blood flow, leading to discomfort and visible bumps on his forehead.

Dr. Patel explained that the process of creating the implant involved advanced technology that constructs a 3D model from CT scans. The implant, crafted from a synthetic polymer, was designed to fit perfectly into the void created by the crumbling skull. This medical advancement not only provided a solution but also highlighted the evolution of techniques in neurosurgery.

Morrison now owns a model of his skull that he affectionately calls “George,” which stands as a testament to his resilience and the capabilities of modern medicine. He reflects on the experience with gratitude, stating, “It’s a very frank reminder of what other people have done to get me where I am.”

Both Morrison and Dr. Patel have formed a strong bond throughout this journey, with Morrison serving as a constant reminder to Patel of the meaningful impact that neurosurgery can have on patients’ lives. Morrison’s recovery has been remarkable, enabling him to continue living life to the fullest with a newfound appreciation for medical innovation.