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Axtra3D Showcases Silicone 3D Printing and Molding Innovations at Formnext

Axtra3D is making waves in the additive manufacturing sector with its innovative silicone 3D printing capabilities, prominently showcased at Formnext 2024. The company has gained international recognition for its Hi-Speed SLA systems and the proprietary Hybrid PhotoSynthesis (HPS) process, particularly with its flagship Lumia X1 solution, which prioritizes print throughput, accuracy, and surface quality.

At Formnext 2024, Axtra3D debuted TrueSil-X50, a 100% pure silicone specifically engineered for the Lumia X1. This new material promises to pave the way for enhanced silicone 3D printing by offering superior performance and durability. TrueSil-X50 can endure harsh environmental conditions and boasts low viscosity, facilitating intricate designs with fine details down to the micrometer scale. The silicone also ensures parts are waterproof, electrically insulating, and capable of high resolution without sacrificing surface quality.

The versatility of TrueSil-X50 opens up vast applications across various industries, including healthcare and industrial sectors. Its biocompatibility makes it suitable for medical devices such as implants, hearing aids, and dental applications. In addition, it can be utilized for creating gaskets and seals, indicating its broader industrial utility.

Rajeev Kulkarni, CSO of Axtra3D, emphasizes the synergy between silicone’s inherent durability and the precision of their HPS technology as a game-changer, significantly enhancing the production of safe and reliable medical devices as well as robust industrial components.

At Formnext, Axtra3D also highlighted its comprehensive mold solutions, now totaling four distinct applications that cater to various production processes, including investment casting, low-pressure molds, high-temperature micro-injection, and silicone molds. Each mold solution is tailored for specific applications, leveraging Axtra3D’s patented Hi-Speed SLA technology.

The investment casting molds produced from Ultracur3D® RG 3280 ceramic are designed for small batch productions requiring rigidity and high-temperature endurance. Similarly, the high-temperature micro-injection solutions serve industries like automotive and aerospace, which demand precise and durable components.

Healthcare applications for silicone molded parts are particularly noteworthy, with molds crafted for their durability and thermal stability suitable for multiple casting cycles. This innovation proposes a faster, more flexible, and cost-effective alternative to traditional metal tooling, facilitating small-batch production and reducing lead times.

Through Formnext 2024, Axtra3D is reinforcing its market position as a leader in mold and silicone 3D printing technology, continuing its commitment to expanding the possibilities of additive manufacturing.

For more details about Axtra3D’s offerings, visit their website or check out their recent Mold Solutions White Paper here.